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12 Hydraulic Stacker Maintenance Tips To Extend Equipment Life


Periodic replacement parts are the parts should be replacing periodically to ensure security and proceeded with operations. Using periodic replacement parts for a period exceeding the recommended replacement cycle can result in accident or failure of a hydraulic stacker. Review owner's manual for additional details.


Types of Hydraulic Stacker


Walkie Straddle Stacker


Walkie Reach Stacker


Counter-Balance Walkie Stacker


Ride on Walkie Stacker


Hydraulic Hand Stacker


Hydraulic Reel Stacker


How to Maintain
1. Power Steering Hoses & Rubber Parts


Degradation of hose or rubber parts may cause operation failure or increase in necessary steering force.


2. Master Cylinder Rubber


Wear of rubber parts and cap may cause a degraded effect of brake due to leakage of brake fluid and internal leakage.


3. Reservoir Tank Hose


Leakage of brake fluid due to degradation of hoses may cause poor braking effect and it may result in inoperative brake in the worst case.


4. Chain


The chain may be elongated in course of the usage. Using the chain exceeding its limit of elongation may result in serious injury or property damage due to a broken chain.


5. Wheel Cylinder Rubber Parts


Wear of cup may cause a degraded effect of brake due to leakage of brake fluid and internal leakage.


6. Hydraulic Hose


Damaged hose due to degradation may cause an accident which may cause damage to load by dropping or splashing oil,


7. Swing Lock Cylinder (SAS)


Locking mechanism failure due to internal wear and degradation may cause inoperative SAS.


8. Brake Fluid


Degradation of brake fluid may result in ineffective braking.


9. Wheel Bearing Grease


Degradation of grease may result in poor, sliding performance and it may result in serious injury or property damage due to bearing damage.


10. Differential & Drive Unit Oil,


Lubrication failure results in degradation, of oil may cause premature wear of bearings and gears.


11. Hydraulic Oil/Oil Filter


Circulation of dirty oil due to a clogged filter may cause malfunction or failure of the hydraulic system.


12. Fork


Wear of fork may result in a broken fork, serious injury or property damage.


Electric Stacker Pre-Operation Inspection Checklist
Exterior Inspection


No oil leaks


No tire deflation, damage, cracks or wear


No loose hub nuts


No dirt, damage or cracks in lamps


Hydraulic fluid is at the appropriate level


No damage bends looseness or chain tension in forks or backrest


On-Vehicle Inspection


Material handling system works


Battery indicator lamp works properly and there are no oil leaks


The steering wheel isn't loose


No dirt or damage on the mirror


No abnormal sound from the horn


Brake pedal is effective


Parking break operates properly


OPS Indicator lighting functions correctly


Gauges operate properly


Charger Inspection


Output voltage and finish rates


AMP gauge on charge output


Frame condition


SB connectors and tips


Safety Tips Hydraulic Stacker


Never position yourself between a hydraulic stacker and a solid surface where there is no escape route


Never ever walk under a lifted load


Make a strong clear eye contact, the operator can see you


At all intersections to make sure hydraulic stacker operators see you and know where you are going


Put the phone away. Don't walk and talk, walk and text, walk and tweet or walk and do anything else on your phone.


Walk only in pedestrian aisles & keep stakerlifts out. Use a guardrail where applicable


Remember momentum is not your friend, if a hydraulic stacker tries to stop too quickly, a load can shift and fall injuring you or the operator.


Only trained and certified individuals should operate hydraulic lifts.


Only handle loads within the stakerlift's rated capacity.


Always wear a seatbelt


Articulated stackerlifts designed to be effective in very narrow spaces while supporting heavy loads and comfort for the driver. They have a higher reach than normal forklifts and functions just as well indoors and outdoors.



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